TiPTiG Cladding System

Process description

The TiPTiG wire feeder sytem provides a linear, steady forward movement of the wire electrode. Simultaniously, this movement is superimposed by a second forward/backward motion.
The result is a kinmatic energy, providing a dynamic and process-stable weld puddle. A second power source provides an resistance-preheated wire electrode, while touching the weld puddle.

Components of the cladding system

• TiPTiG BECKHOFF PLC with 12" Touch Panel include programs: Pipe to Pipe welding, pipe cladding inside and outside, longitudinal seam welding, board cladding, norwegian speak, functions: AVC, AEA, OSC, single layer
• TiPTiG PLC Case mounted on the separate wire feeder car with connection sockets
• TiPTiG Aluminium profil construction, profil size 80 x 80 mm LxBxH 2150 x 1000 x 2200 mm, mounted at heavy duty wheels
• TiPTiG Heavy duty linear guide line with ballscrews, X-Y-Z axis planetgear motor 20 Nm
• TiPTiG High precisions slide with ballscrews, stroke: 200 mm OSC-Oscillation movement, stepper motor 2 Nm
• TiPTiG AUT Torch holder complete with Micro Nozzle Adjustment X-Y-Z Axis
• TiPTiG Interconnecting cable TiG 500iDC/160HW, 3,0 m connection TIG500iDC/160HW to TiPTiG feeder
• TiPTiG TIG 500iDC/160HW, version automation
• TiPTiG Automation hot wire feeder New System
• TiPTiG AUT Version "I-I" remote control box, 5,0 m cable
• TiPTiG HW Automation Torch AUT 410S "B", 4,25 m cable
• TiPTiG Spare part box large AUT 410-S-"B" Jumbo gas lens
• TiPTiG Torch cladding 20 HC 90° extra small 200 mm, handle 400mm, 3,5m
• TiPTiG CW / HW spare part box large, TW 20 Jumbo gas lens
• TiPTiG U-Rolls Ø 1,2/1,6 mm, 4 pieces
• TiPTiG Encoder and TiPTiG Encoder cable, 15,0 m
• TiPTiG Earth cable 70 mm², 4,0 m

 Application advantages

• HDMT technology
• universal automation for all butt weld applications
• compact size
• easy-to-use control unit for all parameters
• active interference while welding with remote control
• welding parameter memory
• AVC, AEA, OSC control
• welding with combined parameters
• easy processing of all materials
• deposition rate up to 5,5 kg/h
• lowest energy per unit
• environmental friendly, no spatter, low emission, no arc noise
• narrow gap welding technologies possible
• smaller aperture angles, less weld preparation time= less welding time